Bellurgan, Milling and turning solutions, Precision Engineering, Precision Machined Components, Precision Turning, Thread Whirling, Manufactured parts, Machined components
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Automotive interior manufacturers
Trusted PartnershipCase StudyServicesManufacturing FacilitiesMachining Capability
        
      
CNC machined medical components, Turned medical parts,
      
CNC machined medical components, Turned medical parts,
        
CNC machined electronics components, Turned electronic parts, guide pins, coax spacers, coax shells, screw machined parts, connector pins, precision machined crimp pins and receptacles, Hex metal threaded inserts, threaded inserts , male pillars , knurled inserts , female pillars , current bar , neutral bar , current terminals , brass socket pins , brass terminals , ferrules , brass inserts , boiler nozzels , reducers and adapters
      
CNC machined electronics components, Turned electronic parts, guide pins, coax spacers, coax shells, screw machined parts, connector pins, precision machined crimp pins and receptacles,
      
aircraft and cabin interiors components, CNC and turning machined parts, seating components,
      
aircraft and cabin interiors components, CNC and turning machined parts, seating components,
        
Thread whurling, seat mechanisms, worm gear, front lift drive nut
      
Thread whurling, seat mechanisms, worm gear, front lift drive nut
        
Automotive - Case Study
      
The Customer:
H. R. Adcock Ltd.
        
        
        
        
        
The Product:
Worm Gear for seat adjuster mechanism
      
assembly components, power folding mirrors, seat adjuster mechanisms
        
        
        
        
The First Challenge:
To develop a manufacturing process capable of machining a finished part in one operation.
        
        
        
        
The Result:
The potential for inconsistencies between processes were eliminated, e.g. concentricity.
Completing the part in one operation meant dramatically reduced cycle and set-up times.
No operator involvement between processes eliminates the potential for defects and reduces labour costs.
      
gearbox assembly, Worm Gear components, machine component suppliers, Automotive Industry,  R&D Consultation, Prototyping Facility, Project Management Capability, 3 Shift Manufacturing Cycle, CNC sliding head Machines catering for 3mm to 50mm diameters, 10 axis Swiss auto Machines, Full range of material specifications
        
        
        
        
The Second Challenge:
To design a carbide insert that could screw cut the Acme Thread to the desired finish.
Achieving the correct finish reduces noise levels.
        
        
        
        
The Result:
The team in Bellurgan were successful in designing an insert that consistently produces a finish that produces reduced / acceptable noise levels within the assembly.
Achieving the correct finish reduces noise levels.
        
      
"With the high demandsof the modern Automotive Industry, companies require more than suppliers - they require partners in Business. When we approached Bellurgan to assist in reducing noise concerns within a gearbox assembly, they were up to the challenge by forming a project team that analysed the problem through systematic testing, made product and process changes to a Worm Gear component and verified improvements prior to an agreement of final design. We find personnel at Bellurgan professional in approach and, what's more, friendly and like-minded, which makes business a whole lot easier."
Martin Haigh, M.D. - Adcock
      
        
        
Bellurgan Limited: Bellurgan Point, Dundalk, Co. Louth, Ireland        Phone: +353 42 937 1418        Email: info@bellurgan.com        Powered by: go2web